KARTING
DYNOMOMETERS
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PART 5 - Making Sense of the Data
Story
and Photos by John Copeland
Your
finished table should look like this:
RPM |
TORQUE |
HORSEPOWER |
CHT |
4500 |
8.26 |
7.08 |
364 |
4600 |
8.15 |
7.14 |
362 |
4700 |
8.01 |
7.17 |
361 |
4800 |
7.83 |
7.16 |
359 |
4900 |
7.69 |
7.17 |
357 |
5000 |
7.57 |
7.21 |
356 |
5100 |
7.75 |
7.53 |
359 |
5200 |
7.71 |
7.63 |
359 |
5300 |
7.27 |
7.34 |
354 |
5400 |
7.06 |
7.26 |
352 |
5500 |
6.91 |
7.24 |
352 |
5600 |
6.69 |
7.13 |
351 |
5700 |
6.46 |
7.01 |
350 |
5800 |
6.23 |
6.88 |
350 |
5900 |
6.05 |
6.80 |
349 |
6000 |
5.9 |
6.74 |
349 |
6100 |
5.77 |
6.70 |
348 |
6200 |
5.63 |
6.65 |
348 |
6300 |
5.45 |
6.54 |
348 |
6400 |
5.21 |
6.35 |
347 |
6500 |
4.85 |
6.00 |
347 |
|
 |
Now you could go ahead and
graph this to take a look at it, but you'll remember last month we
talked about applying the proper correction factors to the raw data so
that you can compare runs made under different conditions and still have
meaningful results. In fact, if you don't adjust the data for the
atmospheric conditions, then, unless you happen to race under exactly
the same conditions that you dynoed (very unlikely), your dyno results
don't mean anything! Fortunately, the Society of Automotive Engineers
(SAE) have developed a set of conversion tables to help you what they
call "normalize" your data. The SAE has defined the
"normal" atmospheric conditions to be 60 degrees Fahrenheit,
0% Relative Humidity, and 29.92 inches of Mercury Barometric Pressure.
If you run your dyno and take your data under these exact conditions,
that's great. But of course the conditions when you take your data will
not be exactly like this. But by using the SAE correction factors, you
can normalize your data to these conditions. What that means is, once
your readings are normalized, you can accurately compare data collected
on any day, under any conditions, regardless of the temperature, etc.,
and make meaningful analysis. Without this data correction, comparing
data collected on a hot summer day to that collected in mid-winter would
be about as helpful as using your kart set-up records from a 1/4 mile
dirt oval to set up for the big track at Daytona! Most folks using dynos
today know they have to correct their data, and most use the SAE tables,
compare their conditions, and then multiply it all out. That works fine,
but the tables are too lengthy to reproduce here. If you need them, give
me a call at 317-742-0935 and I'll help you get them. A much slicker way
to handle this conversion is by using this formula: F = 29.92 / (BP-Vp)
x the square root of (460 + T) / 520. Using this formula, you'll only
need the table given below.
PD
table (Figure 1)
Temp |
Pd
value |
Temp |
Pd
value |
50 |
0.3624 |
70 |
0.7392 |
51 |
0.3761 |
71 |
0.7648 |
52 |
0.3903 |
72 |
0.7911 |
53 |
0.4049 |
73 |
0.8183 |
54 |
0.4200 |
74 |
0.8463 |
55 |
0.4356 |
75 |
0.8751 |
56 |
0.4518 |
76 |
0.9047 |
57 |
0.4684 |
77 |
0.6352 |
58 |
0.4850 |
78 |
0.9667 |
59 |
0.5033 |
79 |
0.9990 |
60 |
0.5216 |
80 |
1.0323 |
61 |
0.5405 |
81 |
1.0663 |
62 |
0.5500 |
82 |
1.1017 |
63 |
0.5800 |
83 |
1.1380 |
64 |
0.6007 |
84 |
1.1752 |
65 |
0.6221 |
85 |
1.2136 |
66 |
0.6441 |
86 |
1.2530 |
67 |
0.6668 |
87 |
1.2935 |
68 |
0.6902 |
88 |
1.3351 |
69 |
0.7143 |
89 |
1.3779 |
|
It
gives you the saturation pressure of water for your known temperature, a
value we shall call Pd. Having looked that up, the rest of the factors
are: Vp = Pd (from the table below) x RH, T = the observed air
temperature, BP = the observed barometric pressure, and RH = the
observed relative humidity. F = the correction factor that you must
multiply times your torque readings to get corrected data.
And, as you'll remember,
since horsepower is derived from torque by the formula HP = T x RPM /
5252.1, using corrected torque will give you corrected horsepower too.
Of course, if you are using automatic data collection, and if you are
inputting the temperature, humidity, and barometric pressure when you
make your dyno run, its a snap to program the software to use the
formula and table above and make all the corrections automatically. That
way, every run you make will already be normalized and your comparative
data will be much more useful. |
Here's
the way the corrected data looks:
Engine Name: #1 |
Date: Apr 23, 96 |
RPM |
TORQUE |
HORSEPOWER |
CHT |
Type:
Briggs |
Time: 10:25AM |
4500 |
8.90 |
7.62 |
364 |
Serial Number: #12345 |
Temperature: 80 |
4600 |
8.78 |
7.69 |
362 |
Cam Dyno 95-5 |
Humidity: 70 |
4700 |
8.63 |
7.72 |
361 |
Header: 990x15 |
Bar.
Pressure: 29.5 |
4800 |
8.44 |
7.71 |
359 |
Correction Factor: 1.0774 |
4900 |
8.29 |
7.73 |
357 |
|
|
5000 |
8.16 |
7.76 |
356 |
 |
5100 |
8.35 |
8.11 |
359 |
5200 |
8.31 |
8.22 |
359 |
5300 |
7.83 |
7.90 |
354 |
5400 |
7.61 |
7.82 |
352 |
5500 |
7.44 |
7.80 |
352 |
5600 |
7.21 |
7.69 |
351 |
5700 |
6.96 |
7.55 |
350 |
5800 |
6.71 |
7.41 |
350 |
5900 |
6.52 |
7.32 |
349 |
6000 |
6.36 |
7.26 |
349 |
6100 |
6.36 |
7.22 |
348 |
6200 |
6.07 |
7.16 |
348 |
6300 |
5.87 |
7.04 |
348 |
|
|
6400 |
5.61 |
6.84 |
347 |
|
|
6500 |
5.23 |
6.47 |
347 |
So
now you've finally got data that is (hopefully) accurate, with all the
supporting information you'll need to make sense of it later when you
refer back to it, normalized (corrected) so that you can compare this
run to any other run, regardless of the conditions when you made it.
This, my friends, is what you came for. Armed with this kind of
information you can really test RLV's newest pipe, or Crane's latest
cam, or anything else, compare it to previously collected data from
other pipes, cams, etc. and make an educated assessment about whether it
will help you on the track. At this point you may find it helpful to get
a piece of graph paper, plot the data points, and draw the torque and
horsepower curves for the run we've used here. There is value in looking
at both the raw data as it's shown in the table above, and the plotted
curves. It's easier to compare absolute numbers using the data table,
but the curve will give you a better feel for the rate of change in
torque and horsepower throughout the RPM range. Next month we'll look at
these tables and plots and discuss what they're trying to tell you.
We'll also try comparing data from different set-ups and see how we can
use the dyno data as a diagnostic tool to start tuning before you get to
the racetrack. See you then.
Karting
Dynomometers - Part 6
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